Wartung des HRC-Kit an der SC57

 

For CBR1000RR user (Racing use), all replacement parts shown in the under table should be checked and prepared on periodic basis. Regarding assemble or disassemble, refer to Service manual for CBR1000RR(Parts No.60ME00) and HRC 'CBR1000RR Racing kit' set up manual/Parts list(00X30-NL9-900).
 

Maintenance Schedule
Item Maintenance period Replacement interval Remarks
Crankcase, Mission holder Every 1500km Every 3000km Scrach or Wear
(Bolts) Every 1500km - Check for torque values
Cylinder head Every 1500km Every 3000km Crack
(Valve seats) Every 1500km - Distortion at surface
Crankshaft Every 1500km Every 6,000km Wear
Crankshaft bearing Every 1500km Replacement with Crankshaft Wear
Connecting rod Every 1500km Every 6000km Scrach
Connecting rod bearing Every 1500km Replacement with Connecting rod Wear
Piston(SBK) Every 1500km Every 3000km Scrach
Piston ring Every 1500km Every 3000km Scrach or Wear
Piston pin Every 1500km Every 6000km Scrach
Balancer weight Every 1500km Every 3000km Wear
Balancer shaft Every 1500km Every 3000km Wear
Balancer bearing Every 1500km Every 3000km Wear
Valve spring Every 1500km Every 6000km Fatigue or ditortion
IN/EX valve Every 1500km Every 6000km Wear at surface of seat
Cam chain Every 500km Every 1000km Fixing
Cam sprocket Every 500km Every 1000km Damage
Cam chain tentioner Every 500km Every 1000km Damage
Oil pump chain Every 1500km Every 3000km Fixing
Oil pump drive sprocket Every 1500km Every 3000km Damage
Water pump Every 1500km Every 3000km Crack
Clutch outer Every 1500km Every 3000km Wear or Damage
T/M gear, Shaft, Collar Every 1500km Every 3000km Wear
Spark plug Every 1500km Every 6000km Worn electrode
 

Torque Values
Item
Parts number
 		 Bolt Torque Remarks
N•m
kgf•m
Main journal
90016-MBG -000
90016-MEL -000		 M9x1.25 20N•m
+60°+60°		 Apply oil(ULTRA S9) after antirust cleaning
Parts requiring periodic replacement : 10 times
2.0kgf•m
+60°+60°
Crank case
95701-08040-00
95701-08055-00		 M8x1.25 24 Apply oil(ULTRA S9)
2.5
Crank case
90004-MEL -000
90017-MAT -000
90017-MEL -000
90018-MEL -000		 M7x1.0 18 Apply oil(ULTRA S9)
1.8
Mission holder
90133-MEL -000		 M8x1.25 29 Apply oil(ULTRA S9)
3.0
Oil drain bolt
90012-MEL -000		 M12x1.5 29 Wire lock
3.0
Cap(R. cover)
11332-ML7 -000		 M45x1.5 18  
1.8
ACG code cramp
90029-MT4 -000		 M6(CT) 12 Apply oil(ULTRA S9)
1.2
Cylinder head
90007-MEL -003		 M9x1.25 20N•m
+53°+53°		 Apply oil(ULTRA S9) after antirust cleaning
2.0kgf•m
+53°+53°
Cam shaft holder
90016-MA6 -000
90017-MA6 -000		 M6x1.0 12 Apply oil(ULTRA S9)
1.2
Head cover
90002-MY5 -850		 M6x1.0 10 Apply oil(ULTRA S9)
1.0
Breather plate
95701-06012-00		 M6x1.0 12 Apply locking agent(LOCK TIGHT271)
1.2
Reed valve cover
90004-GHB -660		 M6x1.0 12 Apply locking agent(LOCK TIGHT271)
1.2
Connecting rod
13213-MEL -003		 M8x0.75 20N•m
+45°+45°		 When new bolt is used, once tighten and loose
Apply oil(ULTRA S9)
2.0kgf•m
+45°+45°
14N•m
+45°+45°		 Apply oil(ULTRA S9)
Parts requiring periodic replacement : 10 times
1.4kgf•m
+45°+45°
Starting clutch outer
90013-430 -000		 M10x1.25 (NEW) 2.0kgf•m+50°
(before) 83N•m/8.5kgf•m		 Apply oil(ULTRA S9)
ACG flywheel
90003-MN4 -000		 M10x1.25 103 Apply oil(ULTRA S9)
10.5
Cam sprocket
90082-HA0 -000		 M7x1.0 20 Apply locking agent(LOCK TIGHT271)
2.0
Cam pulse rotor
90081-MEL -000		 M6x1.0 12 Apply locking agent(LOCK TIGHT271)
1.2
Cam chain tensioner
90022-MBW -000		 M6x1.0 10 Apply locking agent(LOCK TIGHT271)
1.0
Cam chain guide
90108-MEL -000		 M6x1.0 12 Apply locking agent(LOCK TIGHT271)
1.2
Oil pump assy.
90012-888 -000		 M6(CT) 12  
1.2
Driven sprocket(OPT)
90021-MM5 -000		 M6x1.0 15 Apply locking agent(LOCK TIGHT271)
1.5
Oil filter
15410-MCJ -000		 M20x1.5 26 Apply oil(ULTRA S9)
2.7
T/B insulator
90071-MG8 -000		 M6x1.0 12 Apply oil(ULTRA S9)
1.2
Thermostat cover
90018-ZE1 -000		 M6(CT) 12  
1.2
Water pump
90017-883 -000
90021-MV9 -670		 M6(CT) 12  
1.2
Water pump impeller
90015-MEE -000		 M6x1.0 12 (Left-hand)
1.2
Clutch center
90231-MS2 -610		 M25x1.0 128 Apply oil(ULTRA S9)
13.0
Clutch spring
90022-MAT -000		 M6x1.0 12 Apply oil(ULTRA S9)
1.2
Bearing setting plate
95701-06014-00		 M6x1.0 12 Apply locking agent(LOCK TIGHT271)
1.2
Drive sprocket
90004-492 -010		 M10x1.25 54 Wire locking
5.5
Shift drum center
96600-08020-10		 M8x1.25 23 Apply locking agent(LOCK TIGHT271)
2.3
Drum stopper arm
90022-MY5 -600		 M6x1.0 12 Apply oil(ULTRA S9)
1.2
Shift return spring pin
24652-035 -000		 M8x1.25 23 Apply oil(ULTRA S9)
2.3
Shift drum bearing
setting plate
90021-MM5 -000		 M6x1.0 12 Apply locking agent(LOCK TIGHT271)
1.2
Shift drum stopper plate
95701-06020-00		 M6x1.0 12 Apply locking agent(LOCK TIGHT271)
1.2
ACG stator
96600-06028-00		 M6x1.0 12 Apply oil(ULTRA S9)
1.2
Starter motor
90071-MB0 -000		 M6x1.0 12 Apply oil(ULTRA S9)
1.2
Spark plug
31910-NL3 -620		 M10x1.0 14  
1.4
Oil pressure switch
37240-P13 -013		 PT 1/8 12 Three Bond 1207B
1.2
Oil pressure switch
90002-MA6 -003		 M4 2  
0.2
Neutral switch
35600-KE8 -003		 M10x1.25 12  
1.2
Water temp. sensor
37870-MBG -003		 M12x1.5 23  
2.3
Insulator band
16218-MEL -000		 M5x0.8 - Clearance : 7±1mm
-
Water hose band     Distance of tightening : 1mm
 
M5 bolt & nut M5x0.8 5 Apply oil(ULTRA S9)
0.5
M6 bolt & nut M6x1.0 10 Apply oil(ULTRA S9) incl. SH bolt
1.0
M8 bolt & nut M8x1.25 22 Apply oil(ULTRA S9)
2.2
M10 bolt & nut M10x1.25 34 Apply oil(ULTRA S9)
3.5
M12 bolt & nut M12x1.25 54 Apply oil(ULTRA S9)
5.5
M5 screw M5x0.8 4  
0.4
M6 screw M6x1.0 9  
0.9
M6 flange bolt & nut M6x1.0 12 Apply oil(ULTRA S9) incl. NSSH bolt
1.2
M8 flange bolt & nut M8x1.25 27 Apply oil(ULTRA S9)
2.7
M10 flange bolt & nut M10x1.25 39 Apply oil(ULTRA S9)

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